If you need precision metal materials, you need Tokushu Kinzoku Excel Co., Ltd.

Product overview

Carbon steels have lower carbon content than carbon tool steels, and have less-strict regulations on impurities. They are used in applications that require a certain amount of strength and toughness.

Carbon steels with low carbon content offer better raw-material workability, but are susceptible to uneven quenching, so care must be taken with regard to temperature management, cooling methods, and the like.

An overview of carbon steels (S15C, S45C, S50C, S55C, and S60C) and carbon tool steels (SK2, SK4, SK5, SK6, and SK7) is provided for the purposes of reference and comparison on the Special Steels and Carbon Steels page.

Features

Of the special steels, carbon steels have lower hardness, and possess toughness, so they are used in structural components where a certain degree of strength is required.

Standard

Chemical composition

Tokkin Advantages

 High quality and reliability

Our ability to produce thickness tolerances that are impossible to achieve using regular materials allows us to manufacture products that provide stable strength and part dimensions.
Moreover, we can reduce variation between lots and ensure a high degree of reliability through careful management of manufacturing processes.

 Ultrathin foils

We can manufacture ultra thin sheets of 0.010 to 0.099 mm.

 Flexible, small-lot production

We can manufacture standard lots weighing 300 kg,

and are also happy to consider smaller lots upon consultation.

(Requests for small-lot orders will be dealt with on a case-by-case basis.)

 Ability to adjust materials to desired hardness

We make products to order, and can adjust hardness as required.

 Select your surface finish

By changing the roll used in the rolling process, we can offer a bright or dull finish.

If required we can also provide a hairline finish (outsourced).

Physical Properties

Mechanical properties

Hardness/tensile strength　　　Bendability　　　Drawability 　　

1. Hardness/tensile strength

Cold-rolled special steels are normally supplied as rolled (with a rolled finish), but we can supply products with finishes ranging from the softest annealed finish to the hardest full-hardened finish. This allows you to select the finish best suited to your requirements and application.

Finish definitions and finish chart

Tokkin uses the following finishing definitions:

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2. Bendability

1. While a rolled finish is sometimes used for slightly bent products, we normally use an annealed or skin-passed finish for such products. 　

2. Steel strips generally have directional properties. As products with a rolled finish in particular have strong directional properties, it is better to avoid bending parallel to the rolling direction. It is therefore necessary to think of a layout that will ensure that the bending direction is perpendicular or cross to the rolling direction.

3. After cutting, shearing, or processing, if a bend is made so that the burred surface is on the outer face of the bent section, cracks may propagate from the burred edge. Therefore, the burred surface should be positioned so that it is on a section that will not be bent, or the burrs should be removed before bending.

4. When bending, spring back differs according to the extent of processing and finish of the material. It is necessary to make appropriate corrections depending on the shape and processing method.

5. Bendability differs according to grade and processing conditions, but it is possible to process materials with different finishing conditions as shown below.

　　(These conditions mainly apply to low carbon steel strips of grade SK5 or below)

Note: t = thickness, R = internal bend radius 　　

Reference: Approximation of bending power

Note: t = thickness, b = width, L = width of die channel, σB = tensile strength of material

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3. Drawability

　Except for minor drawing processes, the product usually needs to have the same drawability for all directions. For this reason, products with an annealed or skin-pass finish are used.

　Even though cold-rolled special steel strips are not susceptible to significant stretcher-strain marks in the way that soft steels are, they have a low drawing limit. Therefore, when deep drawing, we perform intermediate annealing, and then re-draw the product.

We use a drawing rate of 0.4 for drawing a regular flat sheet and 0.6 for re-drawing.

Drawing rate = d/D 　

d = diameter of product to be drawn, D = diameter of circular plate before drawing

Reference: Formula for approximate calculation of drawing power

P = ndtσBm

Note: t = thickness, m = correction factor (normally 0.4–1.0), σB = tensile strength of material

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Quenching Temperature

Quenching and Tempering Properties for Common Steel Grades

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Heat Treatment Environment and Precautions for Special Steels

Heat treatment overview　　　Temperature of furnace and material　　　Pre-treatment and atmosphere 　　

Quenching　　　　　　Tempering　　　　　　　　Annealing 　　

1. Heat treatment overview

Almost all cold rolled special steel strips are quenched and tempered as appropriate depending on the application.

The most important considerations when performing these heat treatment processes are:

(1) to heat and cool the product evenly using suitable conditions,

(2) to prevent decarburization, scaling, and high temperature corrosion as much as possible, and

(3) to choose a quenching method that will minimize quenching deformation.

2. Temperature of furnace and material

When performing heat treatment, the temperature of the heat treatment furnace is measured and used as the temperature to which the material is heated. However, sometimes there may be a large difference or variation between the material’s actual temperature and the measured furnace temperature. It is therefore necessary to thoroughly investigate temperature properties, and control the temperature and alter the heat treatment process accordingly.

3. Pre-treatment and atmosphere

When treating cold rolled special steel strips, the higher the carbon content, the easier decarburization occurs. In particular, the risk becomes greater in in high-temperature heating processes like quenching.

If the material is contaminated with dirt or foreign substances then high temperature corrosion may occur. Therefore it is necessary to pre-treat material surfaces by cleaning them and adjust the atmosphere of the furnace before heat treatment. RX gas is used as a standard furnace atmosphere during quenching, NX gas during tempering, but N2, H2, AX gases, and others are also used. In some cases, neutral salt-bath furnaces, metal bath furnaces, furnace tubes, cases, and other equipment is used to ensure that the material does not come into direct contact with the air.

4. Quenching

In most cases, a value around the midpoint of the quenching temperature range in the table above is used as the quenching temperature. This temperature is maintained for anywhere from several tens of seconds to several minutes depending on the material grade, dimensions, shape, required properties, and quenching method. Quenching conditions have a significant influence on the properties of the product. If the quenching temperature is too high or is maintained for too long, grains become larger, toughness is reduced, and the risk of decarburization increases. On the other hand, if the quenching temperature is too low or is not maintained for long enough, the product does not harden and soft spots may occur. It is therefore important to select appropriate quenching conditions.

Normally oil or water is used to cool materials down. Water-quenched products harden better than products oil-quenched products, but are more susceptible to problems such as quenching deformation and cracking. For this reason, except in some special cases, oil quenching is used for cold-rolled special steel strips.

To avoid quenching deformation, the oil temperature is increased and martempering is performed. In special cases, quenching is performed in a salt bath or metal bath (austempering). For ribbon shapes or simple shapes, stool quenching, press quenching, and other methods are employed.

Refer to the table above for quenching temperature.

5. Tempering

In spite of their hardness, quenched materials lack toughness and are brittle. To be finished into materials that possess toughness and strength, they must therefore must be tempered. Tempering conditions are determined depending on the required properties of each material by considering test results, the steel grade's quenching and tempering properties, and other factors.

For cold-rolled special steel strips, long tempering time is used for certain cases (particularly when toughness is required) because the amount of material used is small and tempering work is often carried out consecutively. However, it would seem that most manufacturers often use a short tempering time of no longer than a few minutes. Moreover, due to the nature of the consecutive tempering process, if time is short then the temperature is set a little higher and products are tempered repeatedly. However, as a general rule, materials that are tempered at low temperature for a long time have more toughness than those that are tempered at high temperature. Care is therefore taken to avoid making the tempering furnace shorter, the tempering temperature higher, and the tempering time shorter than necessary. Using an oil, metal, or salt bath for tempering makes it possible to reduce time compared to open-air tempering.

Quenching and tempering properties for common steel grades are shown in the graphs below.

6. Annealing

Materials are annealed to soften them or remove deformation. In such applications, the appropriate annealing temperature is 600ºC–700ºC.

If the temperature is too high, the structure can be changed and decarburization or scaling may occur, so it is generally preferable to select a temperature on the low side.

A temperature of 600°C–700°C is maintained for anywhere from a few minutes to 30 minutes, after which the material is cooled gradually to around 200°C. It can be left to cool naturally when the temperature is 200ºC or below

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