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Ultrafine Grained Stainless Steel nanoSUS™

nanoSUS 301, nanoSUS 304

Overview

nanoSUS™ is a stainless steel that has ultrafine grained (UFG) microstructures with average grain sizes smaller than 1 μm.
Compared to common material, various property improvements can be expected, such as improved strength, fatigue properties, and workability by controlling the microstructure.

 

Available Shapes

Available Range (COIL,SHEET)

Thickness : 0.010mm-0.60mm *Please feel free to consult us for thicknesses above 0.20 mm.

Width          : 3.0mm-300mm

Length        : COIL or SHEET less than L2000mm

Strengths of nanoSUS™

The following advantages can be expected with grain refinement.

  1. High Strength
    • Strength can be enhanced by ultrafine elongated grain structure due to severe plastic deformation (SPD). This allows lightweighting through lower height and thinner thickness of parts. 
  2. Improvement of Strength-Ductility Balance
    • Heat-treatment after severe plastic deformation (SPD) makes an equiaxed fine-grain microstructure, and the strength-ductility balance.
      Various processing is possible without sacrificing strength.
  3. High Fatigue Properties
    • Fatigue properties are improved compared to normal grains.This also contributes to longer service life of parts.
  4. High Workability
    1. Surface roughness improvement

      Due to ultrafine grained (UFG) microstructures, roughness on the surface of bending parts are improved during metallic materials processing.

    2. Stable shear surface during pressing

      Common materials with large crystal grains may not have a smooth shear surface due to grain dropout when fine pressing is performed.
      Ultrafine grain steels can stabilize the contour shape of the fine-pressed shear surface.

Fatigue Properties

Improved fatigue properties enable longer service life of parts. The fatigue limit of common SUS301 has about 50% of the yield strength (YS) while nanoSUS 301 has a fatigue limit of 62% of YS, which is about 10% higher than that of normal grain size.


s-n curve of nanoSUS301EH and normal SUS301EH

Formability

Compared to ordinary 2B finish material, nanoSUS™ 2B finish has higher hardness and higher resistance (YS), but has almost the same performance in terms of stretch formability. 
Formability of ordinary 2B material and nanoSUS™ 2B 

Spring Limit Value

High spring limit values can be obtained by low temperature annealing (HT:Heat Treatment). Especially, nanoSUS™ 301 can achieve extremely high spring properties exceeding 1600 MPa in the rolling direction and 2000 MPa in the transverse direction, making it suitable for high-strength spring material applications.

ufgs_spring-limit-value.jpg

Etchability

With a fine grain structure, nanoSUS can minimize surface roughness and taper during etching.
This enables finer, more precise patterns and contributes to higher productivity and performance in precision component manufacturing.




  • 1.Minimum Through-Hole Diameter

    nanoSUS achieves through-holes penetrating as small as φ0.30 mm, representing a 30% improvement in minimum hole size compared to conventional stainless steels.

    Comparison

  • 2.Etching Taper Width

    In nanoSUS, the taper width observed in etched cross-sections is significantly reduced, resulting in improved dimensional accuracy and stable shape. control.

    Comparison of the taper width  in common SUS and nanoSUS

  • 3.Ultra-Fine Cuttability

    Even in ultra-fine cutting patterns, nanoSUS provides uniform and well-defined etching profiles across the entire area.

    Comparison of the Ultra-Fine Cuttability  in common SUS and nanoSUS

  • 4.Half-Etched Round Hole Quality

    nanoSUS achieves smooth surfaces and precise circular contours even after half-etching.

    Comparison of the Half-Etched Round Hole Quality in common SUS and nanoSUS

  • 5.Warpage

    nanoSUS reduces warpage by maintaining lower internal stress compared to conventional stainless steels of equivalent strength.

    Comparison of the warpage  in common SUS and nanoSUS



  • usfg_specimen_details 20.jpg

Advantages of TOKKIN

TOKKIN's nanoSUS ultrafine grained material has the following advantages.

  1. A Wide Variety of Steel Grades
    • We can manufacture custom-made products in a wide range of steel grades and materials, not only in limited grades such as SUS301 and 304.
      Please feel free to contact us for trials.
  2. Grain Size Control
    •  It is possible to create different sizes of crystal grains.
      <Control Range> nanoSUS 3μm or less (normal grains 10μm or more) *Depends on the finish.
  3. Ultra-Thin Foil Production
    • We can manufacture ultra-thin foils with thicknesses down to 0.010mm (10μm).
  4. Small Lot Sizes
    • We can supply custom-made products in tens of kilograms.

Catalogue Download

高強度・高延性 TOKKIN 350JIN

Ultrafine Grained Stainless Steels nanoSUS™

Related Pages

Stainless Steels Foils

We can make it to foils (less than 0.10 mm thick) in all the stainless steels we manufacture.

nanoSUS 301

nanoSUS 301 uses SUS301 raw material.

nanoSUS 304

nanoSUS 304 uses SUS304 raw material.

We welcome your questions and inquiries regarding materials.