Precipitation Hardening Stainless Steels (SUS631,632J1,TOKKIN™ 350)


Diaphragms, lead valves, band saw, mask frame spring, various springs, and bellows

Thickness : 0.010~2.0mm Width : 3~300mm |
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JAPAN
Product Overview
SUS631/632J1 and TOKKIN™ 350 are cold rolled and then precipitation hardened. This process forms an intermetallic compound containing minute amounts of aluminum in the martensite, which enables these materials to achieve extremely high hardness. (Compared to austenitic stainless steels, precipitation hardening stainless steels have somewhat poorer corrosion resistance.)
*Precipitation hardening refers to a process in which a material is artificially age-hardened (precipitation hardened) after solution heat treatment. Typical precipitation hardening stainless steels include JIS 600 grades (such as SUS631, SUS632J1, and TOKKIN™ 350) and maraging steel.
*Corrosion resistance: Austenitic steels > Precipitation hardening steels > Ferritic steels
These grades were developed with the concept of steels that are easy to form like austenitic stainless steels, and provide high strength like that of martensitic stainless steels.
Features
What is SUS631 (17–7PH)?
Maintaining the superior properties of 18–8 stainless, SUS631 is the most common precipitation hardening stainless steel that can be hardened through heat treatment. It can be subjected to a variety of heat treatment processes to suit working and applications from the softest solution heat treatment to a hard full-hardened finish. This allows it to acquire strength second only to quenched high-carbon martensitic stainless steels. In a solution-heat-treated state, SUS631 is non-magnetic, but demonstrates quite strong magnetic properties after precipitation hardening.
What is SUS632J1 (15–7PH)?
Although SUS631 becomes soft and can be processed in a variety of ways when solution heat treated, it requires an intermediate heat treatment to harden. Even when solution heat treated, SUS632J1 is hard at normal temperature, and the only heat treatment subsequently required is a single precipitation hardening operation, which makes it simple to process. It has a low carbon content and provides toughness after solution heat treatment, so it can withstand light processing. SUS632J1 can be finished as solution heat treated or as rolled. When produced with an as rolled finish, it can acquire greater strength, but is not as strong as SUS631. It demonstrates strong magnetic properties in all conditions.
What is TOKKIN™ 350?
TOKKIN™ 350 is a chromium–nickel–molybdenum stainless steel. It has excellent workability when solution heat treated or annealed, and boasts high strength when heat treated. It also has excellent yield strength and cyclic fatigue strength.
What is the difference between SUS631 and SUS632J1?
The main differences between SUS631 and SUS632J1 are outlined below.
(1) Difference in increase in hardness due to cold rolling reduction
The graph below on the left "Cold Rolling and Mechanical Properties" indicates reduction ratio - hardness and hardness after precipitation hardening. For SUS631 C (dotted line) hardness increases as the reduction rate increases, but for SUS632J1 C (solid line) hardness does not increase to the same extent as SUS631 C as the reduction rate increases. SUS632J1 can acquire a certain degree of strength without extensive cold working and experiences little increase in hardness due to cold working. It is therefore recommended for applications where directional properties, formability, or punchability are concerns.
(2) Difference in amount of increase in hardness due to precipitation hardening (H treatment)
When H treatment (precipitation hardening) is applied to SUS631 C, the hardness of the material will increase by around 80–90 HV at most (with a higher reduction ratio resulting in a higher increase in hardness after H treatment). However, the hardness of SUS632J1 increases by 150 HV or more regardless of the reduction rate.
However, when TH1050 or RH950 treatment is applied to SUS631 A (a soft material with a hardness of 200 HV or below), it is possible to significantly increase hardness. SUS631 A is therefore recommended for complex shapes.
However, when processing A materials, martempering (T treatment, R treatment) must be performed before H treatment, so careful attention should be paid to heat treatment conditions.
*For information on heat treatment conditions for SUS631, refer to the Heat Treatment tab.
Standard
TOKKIN Designation |
International Standard |
USA |
Europe |
UK |
Germany |
France |
Russia |
China |
Japan |
|
ISO |
UNS |
AISI |
EN |
BS |
DIN |
NF |
ΓOCT | GB | JIS | |
SUS631 (17-7PH) |
2(ISO 638/15) |
S17700 |
631 |
X7CrNi Al17-7 |
- |
X7CrNi Al177 |
Z9CNA 17-07 |
09X17H7IO | 0Cr17Ni7Al | SUS631 |
SUS632J1 (15-7PH) |
- | - | - | - | - | - | - | - | - | SUS632J1 |
TOKKIN™ 350 | - | S35000 | 633 | - |
- |
- | - | - | - | SUS633 |
Chemical composition
TOKKIN Designation |
Chemical composition(%) |
||||||||
C |
Si |
Mn |
P |
S |
Cr |
Ni |
Mo |
Other |
|
SUS631 (17-7PH) |
≦0.09 |
≦1.00 |
≦1.00 |
≦0.040 |
≦0.030 |
16.00~ 18.00 |
6.50~ 7.75 |
- |
Al
0.75~1.50 |
SUS632J1 (15-7PH) |
≦0.09 |
1.00~ 2.00 |
≦1.00 |
≦0.040 |
≦0.030 |
13.50~ 15.50 |
6.50~ 7.75 |
- |
Cu
0.40~1.00 |
Ti
0.20~0.65 |
|||||||||
TOKKIN™ 350 |
0.07~ 0.11 |
≦0.50 |
0.50~1.25 |
≦0.040 |
≦0.030 |
16.00~17.00 |
4.00~5.00 |
2.50~3.25 |
N
0.07~0.13
Fe Bal |
Tokkin Advantages
High quality and reliability
Our ability to produce uniform strength and thickness tolerances that are impossible to achieve using regular materials allows us to manufacture products that demonstrate stable strength in spring applications.
Moreover, we can produce excellent fatigue resistance and reliability by adjusting material structure and by creating a high degree of cleanliness via the careful management of manufacturing history and the adjustment of chemical composition.
Ultrathin foils
We can manufacture ultra thin sheets of 0.010 to 0.099 mm.
Flexible, small-lot production
We can manufacture standard lots weighing 300 kg,
and are also happy to consider smaller lots upon consultation.
(Requests for small-lot orders will be dealt with on a case-by-case basis.)
Ability to adjust materials to desired hardness
We make products to order, and can adjust hardness as required.
Generally, it is 3/4H finish, but we can also be manufactured in other hardness.
Select your surface finish
By changing the roll used in the rolling process, we can offer a bright or dull finish.
If required we can also provide a hairline finish (outsourced).
Physical properties
TOKKIN Designation |
Density
g/cm3 |
Specific heat
J(kg·K) |
Coefficient of thermal expansion
(0~100°C)10-6/K |
Thermal conductivity
W/(m·K) |
Electric resistance
μΩ·cm |
Young's modulus
N/mm2 |
SUS631 |
7.81 |
420 |
15.3 |
16.3 |
79 |
200,000 |
SUS632J1 |
7.74 |
502 |
10.9 |
15.9 (100℃) |
100 |
196,000 |
TOKKIN™ 350 (Annealed) |
7.92 |
461 |
15.2 |
15.4 |
79 |
- |
Mechanical properties
SUS631
|
|
As rolled or Solution-treated |
As Precipitation hardened |
|||||||
Material condition |
Temper |
Hardness HV |
Tensile strength N/m㎡ |
Elongation % |
V bend test |
W bend test |
Hardness HV |
Tensile strength N/m㎡ |
Yield strength N/m㎡ |
Spring deflection limit N/m㎡ |
Material A (Solution-treated)
|
TH1050 |
≦200 |
≦1030 |
20≦ |
0.5tR90° |
1.0tR90° |
345≦ |
1140≦ |
960≦ |
--- |
RH950 |
392≦ |
1230≦ |
1030≦ |
--- |
||||||
Material C (As Rolled) |
1/2H |
350≦ |
1080≦ |
5≦ |
1.5t R90° |
2.0t R90° |
380≦ |
1230≦ |
880≦ |
635≦ |
3/4H |
400≦ |
1180≦ |
--- |
--- |
--- |
450≦ |
1420≦ |
1080≦ |
835≦ |
|
H |
450≦ |
1420≦ |
--- |
--- |
--- |
530≦ |
1720≦ |
1320≦ |
980≦ |
|
EH |
480≦ |
1620≦ |
--- |
---- |
--- |
560≦ |
1900≦ |
1570≦ |
--- |
SUS632J1
As rolled |
As Precipitation hardened |
|||||
Temper |
Hardness
HV |
Tensile strength
N/mm2 |
Yield strength
N/mm2 |
Hardness
HV |
Tensile strength
N/mm2 |
Spring deflection limit
N/mm2 |
1/2H |
≦350 |
≦1200 |
1250≦ |
400≦ |
1300≦ |
1200≦ |
3/4H |
≦420 |
≦1450 |
1500≦ |
480≦ |
1550≦ |
1400≦ |
TOKKIN™ 350
As Annealed |
As SCT850 condition |
||||||
Hardness HV |
Tensile strength N/mm2 |
Yield strength N/mm2 |
Elongation % |
Hardness HV |
Tensile strength N/mm2 |
Yield strength N/mm2 |
Elongation % |
≦266 |
≦1393 |
≦641 |
9≦ |
412~484 |
1276≦ |
1034≦ |
4≦ |
⇒ More information about TOKKIN™ 350, Click here
Mechanical properties
SUS631
SUS632J1
Precipitation Hardening
What is precipitation hardening?
Precipitation hardening refers to a process in which a material is artificially age-hardened (precipitation hardened) after solution heat treatment. Typical precipitation hardening stainless steels include JIS 600 grades (such as SUS631, SUS632J2, and TOKKIN 350) and maraging steel.
SUS631
The TH and RH treatments involve two types of heat treatment processes to harden materials. The T and R treatments are primary hardening heat treatments to cause a martensitic transformation in an A material that is a metastable austenite phase (as with quenching of steel). In the H treatment, precipitation hardening (the most prominent feature of this grade) is performed to harden the metal completely. The CH treatment is a way to harden materials by cold working instead of martempering. We supply our products finished to a suitable hardness by cold rolling them. (C material)
Consequently, it is only necessary to perform a single precipitation hardening treatment before use.
*The number after TH, RH, and CH indicates the temperature of the precipitation hardening treatment in degrees Fahrenheit.
Remarks
*Precipitation hardening cannot be accomplished simply by applying H treatment to a solidified material (A material).
*SUS631 and SUS632J1 require different heat treatment conditions.
*We do not have facilities for TH and RH hardening treatments. Please perform these heat treatments yourself.
SUS632J1
Heat treatment conditions for SUS632J1 are as indicated below.
Solution heat treatment conditions: 1,020°C–1,060°C, rapid cooling
Precipitation hardening conditions: Kept at 450°C for 1 hour
Usage Precautions
Since the heat treatment temperature is quite high, it is recommended that treatment is performed in as bright an atmosphere as possible (for example, in a vacuum or in H2, N2, or AX gas). If coloring occurs, The kind of low-temperature scale that occurs during H treatment can be removed by washing with (A) 10% hydrochloric acid → 30% nitric acid or (B) 15% nitric acid + 2% hydrofluoric acid (nitric hydrofluoric acid).
The kind of high-temperature scale that occurs in T or R treatments can be removed by washing with (A) caustic soda + 30% molten salt of sodium nitrate → nitric hydrofluoric acid or (B) 10% caustic soda + a boiling solution of 3% potassium permanganate → nitric hydrofluoric acid.Scale can also be removed by mechanical polishing, blasting, peeling, or other methods.
(2) When cooling the material to a low temperature during R treatment (sub-zero treatment), simply putting alcohol or a mixture of acetone and dry ice in a heat-resistant container makes it possible to obtain an appropriate temperature of around -73°C. When processing large amounts of materials continuously, a freezer is used.
Magnetism
Whereas austenitic structures are non-magnetic, martensitic structures are strongly magnetic (although not to the same extent as ferritic structures). For this reason, SUS631, which is weakly magnetic when solidified, takes on strong magnetic properties after precipitation hardening.
Most of the magnetic properties of the material are acquired during martempering, so there is not much change during H treatment.
TOKKIN™ 350 provides excellent oxidation-resistant properties and weldability for a precipitation hardening stainless steel.