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  4. Materials for Industrial Knives and Blades │ TE-2, SK4, SK5, RB-S, SUS420J2

Materials for Industrial Knives and Blades
TE-2, SK4, SK5, RB-S, SUS420J2

Overview

High strength can be achieved through quenching, making our steel suitable for a variety of blades, including razor blades, cutter blades, and medical blades. We control the grain size using our proprietary rolling and heat treatment technologies, which enhance hardenability, workability for blade attachment, and wear resistance. In addition to high carbon steels, we also produce various types of stainless steels, allowing you to select the most suitable steel grade based on your specific applications and required properties.

Main Applications

Razor Blades, Electric Shaver Blades, Cutter Blades, Medical Scalpel Blades, Long Blades, Cutting Tools, Band Saws, Thomson Blades, Pinnacle Blades, Various Other Cutting Tools, Doctor Blades, Scales, Trowels, Scrapes

Manufacturable Shapes

Manufacturable Range

Thickness: 0.030-2.0mm *Availability may vary by steel grade.

Width:         3-300mm  *Contact Sales if your desired values is over 300mm.

Length:       COIL or  -2000mm

Lineup and Features

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  鋼種 特徴
High Carbon Steel TE-2
[TOKKIN Original Product]
TE-2 is our original steel grade.
It is an improved grade of alloy tool steel SKS81 with improved hardenability by adjusting the composition and strictly controlling the manufacturing history, and has finer carbides to improved sharpness and wear resistance.
It is used for razor blades and other high-grade blades.
SK95(SK4) Classified as carbon tool steel, these grades have a lower carbon content than TE-2, which results in reduced hardness after quenching. However, they are versatile materials in terms of workability, hardenability, and cost. As a result, they are used in a wide range of applications, such as cutter blades, band saws, and tape measures.
SK85(SK5)
Martensitic
Stainless Steel
RB-S
[TOKKIN Original Product]
RB-S is our original steel grade.
With a higher Carbon content compared to SUS420J2, great hardening occurs during quenching, it has the highest level of hardness among stainless steels. Because it is quite hard even after annealing, less suitable for complex processing, but it is an ideal material for blades.
RB-X
[TOKKIN Original Product]
RB-X is our original steel grade.
It contains a higher chromium content compared to RB-S, along with added nickel and molybdenum. Although its lower carbon content results in slightly reduced hardness after quenching, RB-X offers excellent corrosion resistance due to the presence of chromium, nickel, and molybdenum.
SUS420J2 Martensitic stainless steels are widely used in various fields due to their marketability and price.
Our annealed finish makes the carbides completely spheroidized, making processing easier and has excellent hardenability.

Chemical Compositions

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Grade C Si Mn P S Cr Ni Mo Fe Others
TE-2 1.20-1.30 0.15-0.35 0.35 max 0.030 max 0.020 max 0.30-0.50 0.25 max  - Bal. Cu 0.25 max
SK95
(SK4)
0.90-1.00 0.10-0.37 0.10-0.50 0.030 max 0.030 max 0.30 max 0.25 max - Bal. Cu 0.25 max
SK85
(SK5)
0.80-0.90 0.10-0.39 0.10-0.50 0.030 max 0.030 max 0.30 max 0.25 max - Bal. Cu 0.25 max
RB-S 0.58-0.70 1.00 max 1.00 max 0.040 max 0.015 max 12.50
-14.50
- - Bal. -
RB-X 0.36-0.42​ 1.00 max​ 1.50 max​ 0.040 max 0.015 max 13.00
-14.5​0
0.50 max​ 0.60-1.00​ Bal. -
SUS420J2 0.26-0.40 1.00 max 1.00 max 0.040 max 0.030 max 12.00
-14.00
- - Bal. -

Physical Properties

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Grade Density
[g/cm3
Specific Heat
[J/(kg・K)]
Electrical Resistance
[μΩ・cm]
Young's Modulus
[GPa]
Thermal Expansion
[×10-6/K]
Thermal Conductivity
[W/(m・K)]
SK95(SK4)
SK85(SK5)
7.84 420 18 208 11 50.2
RB-S 7.70 430 60 220 - 25.0
 SUS420J2 7.75 460 55 200 10.3 24.7

Mechanical Properties

We offer materials in either an annealed or cold-rolled finish for your selection. Please refer to the table below to submit your request.
You may also specify a finish that is intermediate between annealed and fully hardened.

 

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Grade Hardness[HV]
As annealed /As cold rolled After Heat Treatment
(Reference)
Annealed Full Hardened Quenching and Tempering
TE-2 170-210 280-320 650-850
SK95(SK4) 160-200 270-310 620-820
SK85(SK5) 150-190 260-300 600-800
RB-S 230-270 310-360 600-750
RB-X 190-230 300-350 500-650
SUS420J2 150-200 280-320 450-550

Quenching and Tempering

After achieving the optimal condition through quenching, it is important to perform tempering before the product is used. The relationship between tempering temperature and hardness is illustrated in the figure below. However, since this relationship can vary based on product size and the desired properties, it is advisable to conduct tests before making a final decision.

Blade_TE2_SK5-qT-curve-300x190.png

Fig. Quenching and Tempering Properties Curve of TE-2 and SK5

razarblade_mechanicalcurve.png

Fig. Quenching and Tempering Properties Curve of RB-S and SUS420J2

Advantages of TOKKIN

  • Enhanced Hardenability
    Controlling the size of carbide grains improves the material's hardenability.
  • Decreasing the furnace's workload
    They are hardened even at slightly lower temperatures or in shorter times than normal quenching, which reduces the burden on the furnace. 
  • Enhanced the ease of attaching blades
    Since it is made-to-order, it can be adjusted to the optimum hardness for blade attachment working.
    Please request your desired hardness.
  • Small Lot
    We accept orders with a minimum lot size of 100 kg or more, depending on the specifications.

Related Pages

Martensitic Stainless Steels

It can be used for spring parts because high strength is achieved through cold rolling and heat treatment. Please click here to see the differences among each steel grade.

We welcome your questions and inquiries regarding materials.